Sains Malaysiana 39(5)(2010): 769–774
Effect of Phosphite Loading on
the Mechanical and Fire Properties of Palm-Based Polyurethane
(Kesan
Penambahan Fosfit ke Atas Sifat Mekanik dan Pembakaran Poliuretana Asas Sawit)
Khairiah Haji Badri* & Amamer Musbah Redwan
School of Chemical Sciences
and Food Technology
Faculty of Science and
Technology
Universiti Kebangsaan Malaysia
43600 UKM Bangi, Selangor D.E., Malaysia
Diserahkan: 14 April 2009 / Diterima:
18 Ogos 2009
ABSTRACT
Fire-retarding
polyurethane (PU) composite
was produced by adding 2,4-ditert-butylphenyl phosphite (FR) to palm-based monoester resin with loading percentage of 0, 2,
4, and 6 wt%. The Shore D hardness index increased marginally with increasing FR content. However, the impact and flexural strengths decreased
with increasing FR loading
attributed to the weak interfacial bonding between FR and PU matrix. The
fire test indicated lowering of burning rate (from 5.30 mm s-1 to 2.80 mm s-1) as the loading percentage of FR increased. The combustion enthalpy of the composites also
decreased with higher loading percentage of FR.
Keywords:
Burning rate; fire-retarding; palm-based polyurethane; phosphite
ABSTRAK
Komposit
poliuretana (PU)
berperencat api telah dihasilkan dengan menambahkan 2,4- ditertbutilfenil
fosfit (FR) ke dalam resin monoester
asas sawit dengan penambahan 0, 2, 4 dan 6 % bt. Indeks kekerasan Shore D
meningkat dengan peningkatan komposisi FR. Walau bagaimanapun, kekuatan hentaman dan fleksuralnya menurun
dengan penambahan FR akibat
terhasilnya lekatan antaramuka yang lemah antara FR dan matrik PU.
Ujian pembakaran menunjukkan kadar pembakaran menurun (daripada 5.30 mm s-1 ke 2.80 mm s-1) apabila penambahan FR ditingkatkan. Entalpi pembakaran komposit ini menurun dengan
peratusan FR yang tinggi.
Kata kunci:
Fosfit; kadar pembakaran; perencat api; poliuretana asas sawit
RUJUKAN
Arthur, W.A. 1986. A Textbook of
Physical Chemistry. 3rd ed. Orlando: Academic press Inc.: 155-159
Badri, K.H, Ahmad, S. & Zakaria, S. 2000. Development of zero
ODP rigid polyurethane foam RBD palm Kernel oil 2000 Journal of Material
Science letters 19: 1356-1358.
Dvir, H., Gottlieb, M., Daren, S.
& Tartakovsky, S. 2003. Optimization of a flame-retarded polypropylene
composite. Composites Science and Technology 63: 1865-1875.
Elmore, R.H. & Hedrick, J.L.
1994. Hewlett Packard Application Note: 228-281.
Frank, R., Katherine H., Langford,
M.D. & Scrimshaw, J.N. 2001. Polybrominated diphenyl ether (PBDE) flame
retardants. The Science of the Total Environment 275: 1-7.
Jang, J., Hyuksung, C., Myonghwan,
K. & Hyunje, S. 1998. The effect of flame retardant on the flammability and
mechanical properties of paper-sludge/phenolic composite. Polymer Testing 19:
269-279.
Khairiah Haji Badri, Khairul Anwar
Mat Amin, Zulkefly
Othman, Hairani Abdul Manaf & Nur Khairani Khalid. 2006. The Effect of
Filler-to-matrix blending ratio on the mechanical strength of Palm-based
biocomposite boards. Polymer International 55:190-195.
Kirk Othmer. 2001. Kirk Othmer
Encyclopedia of Chemical Technology. New York: John Wily & Sons.
Korobeinichev, O. P., Sergey, I.,
Vladimir, M., Shvartsberg & Anatoly, C. 1999. The Destruction Chemistry of
Organophosphorus Compounds in Flames—I: Quantitative Determination of Final
Phosphorus-Containing Species in Hydrogen-Oxygen Flames. Combustion and
Flame 118:718–726.
Korobeinichev, O. P., Shvartsberg, V. M.,
Shmakov, A. G., Bolshova, T. A., Jayaweera, T. M., Melius, C. F.,
Pitz, W. J. & Westbrook, C. K. 2004. Flame inhibition by
phosphorus-containing compounds in lean and rich propane flames. Proceedings of the Combustion Institute 30 (2): 2350 - 2357.
Latere, J. P., Dwan’isa, A. K.,
Mohanty, M., Misra, L.T., Drzal & Kazemizadeh, M. 2004. Biobased
polyurethane and its composite with glass fiber. Journal of Materials
Science 39: 1573-4803.
Lewin, M. 2001. Synergism and
catalysis in flame retardancy of polymers. Polymer Advanced Technology 12:
215-222.
Liu, Y. & Wang, Q. 2006.
Melamine cyanurate-microencapsulated red phosphorus flame retardant
unreinforced and glass fiber reinforced polyamide 66. Polymer Degradation
and Stability 91: 3103-3109.
Mohd Ishak Z.A., Aminullah I. & Rozman H.D.
1998. Effect of silan based coupling agent and acrylic acid based
compatibilizer on mechanical properties of oil palm empty fruit brunch filled
high-density polyethylene composites. Journal of Applied Polymer Science 68:2189-2203
Oelke, C. W. & Zuehlke, R. W.
1969. Laboratory Physical Chemistry. New York: Van Nostrand Reinhold.
Company
Quan, P.M. 1973. Polymer
Stabilizers. Oxford Chemical Series- The Chemist in Industry. London:
Oxford University Press.
Reed, C.S., Jonathan, P. Kiven, T.
2000. Polyurethane/poly [bis (carboxilatophenoxy) phosphazene] blends and their
potential as flame retardant materials. Polymer Engineering Science 40:
2.
Rozman H.D, Tay G.S. & Kumar
R.N. 2001. Polypropylene-oil palm empty fruit bunch-glass hybrid composites: A
preliminary study on the flexural and tensile properties. European Polymer
Journal 37: 1283-1291.
Schwetlick, K. 1990. Mechanical of
Antioxidant Action of Phosphate and Phosphate Esters. Mechanical of Polymer
Degradation and Stabilization. New York: Science Publisher Ltd.
Shelton, J.R. 1997. Stabilization
fundamentals in thermal auto oxidation of polymer. Stabilization and
Degradation of Polymers: Georgia: American Chemical Society.
Song L.,Yuan H.Y., Tang R.Z.
& Zuyao C.W. F. 2005. Study on
the properties of flame retardant polyurethane/organoclay nanocomposite. Polymer
Degradation and Stability 87: 111-116.
Spirckel M., Rengier N., Mortaigne
B., Youssef B. & Bunel C. 2002.
Thermal degradation and fire performance of new phosphonate polyurethanes. Polymer
Degradation and Stability 78: 211-218.
Sumaila, M., Ugheoke, B.I., Timon,
L. & Oloyede, T. 2006. A preliminary mechanical characterization of
polyurethane lignocelluloses material. Leonardo Journal of Sciences 5(9):
159-166.
Twarowski, A.J. 1993. The Influence
of Phosphorus Oxides and Acids on Rate of H+OH Recombination. Combustion and
Flame 94: 91-107.
Twarowski, A.J. 1995. Reduction of a
Phosphorus Oxide and Acid Reaction Set Combustion and Flame 102(1-2):
41-54.
Wang, P.S., Chiu, W. Chen, L., Denq,
B., Don, T. & Chiu, Y. 1999. Thermal degradation behavior and flammability
of polyurethanes blended with poly (bispropoxyphosphazene). Polymer
Degradation and Stability 66: 307-315.
*Pengarang untuk surat-menyurat;
email: kaybadri@ukm.my
|