Malaysian Journal of Analytical Sciences Vol 22 No 6 (2018): 1014 - 1022

DOI: 10.17576/mjas-2018-2206-11

 

 

 

EFFECT OF EPOXIDISED NATURAL RUBBERS ON CALCIUM CARBONATE-FILLED NATURAL RUBBER COMPOUNDS

 

(Kesan Getah Asli Terepoksida Terhadap Sebatian Getah Asli Terisi Kalsium Karbonat)

 

Indra Surya1*, Seri Maulina1, Hanafi Ismail2

 

1Department of Chemical Engineering,

Universitas Sumatera Utara, Medan, 20155, Indonesia

2School of Materials and Mineral Resources Engineering,

Universiti Sains Malaysia, Engineering Campus, Nibong Tebal, 14300, Penang, Malaysia

 

*Corresponding author:  indradanas@yahoo.com

 

 

Received: 27 July 2017; Accepted: 28 April 2018

 

 

Abstract

By using a semi-efficient vulcanisation system, two grades of epoxidised natural rubbers (ENR 25 and ENR 50) were incorporated separately into calcium carbonate (CaCO3) filled natural rubber (NR) compounds at 5.0, 10.0, 15.0, 20.0 and 25.0 phr. An investigation was carried out to examine the effects of the ENRs on cure characteristics, rubber - filler interaction and crosslink density of the CaCO3 filled NR compounds. Results revealed that both ENR 25 and ENR 50 functioned as curatives and compatibilizers. They decreased the scorch time, cure time and minimum torque; increased torque difference, crosslink density and degree of rubber - filler interaction. The higher the ENRs loadings; the lower were the scorch and cure times and the higher were the torque difference, crosslink density and degree of rubber - filler interaction. At a similar loading, ENR 50 exhibited a more pronounced curative and compatibilization effects than ENR 25.

 

Keywords:  epoxidised natural rubber, calcium carbonate, cure characteristics, natural rubber, rubber - filler interaction

 

Abstrak

Dua gred getah asli terepoksida (ENR 25 dan ENR 50) dimasukkan secara berasingan ke dalam sebatian getah asli terisi kalsium karbonat pada 5.0, 10.0, 15.0, 20.0 dan 25.0 phr dengan menggunakan kaedah pemvulkanan separa cekap (semi-EV). Kajian terhadap sebatian untuk mengkaji kesan ENR terhadap ciri-ciri pematangan, interaksi getah-pengisi dan ketumpatan sambung-silang telah dijalankan. Hasil kajian menunjukkan kedua-dua gred ENR berfungsi sebagai kuratif dan pengserasi. ENR 25 dan ENR 50 memberikan kesan penurunan terhadap masa pembakaran, masa pematangan dan tork minima; peningkatan perbezaan tork, ketumpatan sambung-silang dan darjah interaksi pengisi-getah. Semakin meningkat jumlah kedua-dua ENR, semakin rendah nilai masa pembakaran dan pematangan dan semakin tinggi nilai perbezaan tork, ketumpatan sambung-silang dan darjah interaksi pengisi-getah. Pada nilai muatan yang sama, ENR 50 menunjukkan kesan yang lebih baik sebagai kuratif dan pengserasi berbanding ENR 25.

 

Kata kunci:  getah asli terepoksida, kalsium karbonat, ciri-ciri pematangan, getah asli, interaksi getah-pengisi

 

References

1.       Surya, I., Ismail, H. and Azura, A. (2013). Alkanolamide as an accelerator, filler-dispersant and a plasticizer in silica-filled natural rubber compounds. Polymer Testing, 32(8): 1313-1321.

2.       Fetterman, M. Q. (1984). The unique properties of precipitated silica in the design of high performance rubber. Elastomerics, 116(9): 18-31.

3.       Ranney, M. and Pagano, C. (1971). Silane coupling agent effects in ethylene propylene diene terpolymers. Rubber Chemistry and Technology, 44(4): 1080-1092.

4.       Ismail, H. and Chia, H. (1998). The effects of multifunctional additive and epoxidation in silica filled natural rubber compounds. Polymer Testing, 17(3): 199-210.

5.       Ismail, H. and Suzaimah, S. (2000). Styrene butadiene rubber/epoxidized natural rubber blends: Dynamic properties, curing characteristics and swelling studies. Polymer Testing, 19 (8): 879 - 888.

6.       Baker, C., Gelling, I. and Newell, R. (1985). Epoxidized natural rubber. Rubber Chemistry and Technology, 58(1): 67-85.

7.       Flory, P. J. and Rehner Jr., J. (1943). Statistical mechanics of crosslinked polymer networks II. Swelling. Journal of Chemical Physics, 11: 521-526.

8.       Surya, I. and Ismail, H. (2016). The effect of the addition of alkanolamide on properties of carbon black-filled natural rubber (SMR-L) compounds cured using various curing systems. Polymer Testing, 50: 276-282.

9.       Lorenz, O. and Parks, C. (1961). The crosslinking efficiency of some vulcanizing agents in natural rubber. Journal of Polymer Science, 50(154): 299-312.

10.    Ismail, H., Shaari, S. and Othman, N. (2011). The effect of chitosan loading on the curing characteristics, mechanical and morphological properties of chitosan-filled natural rubber (NR), epoxidised natural rubber (ENR) and styrene-butadiene rubber (SBR) compounds. Polymer Testing, 30(7): 784-790.

11.    Rodgers, B. (2004). Rubber compounding: Chemistry and applications: CRC Press.

12.    Poh, B., Ismail, H., Quah, E. and Chin, P. (2001). Cure and mechanical properties of filled SMR L/ENR 25 and SMR L/SBR blends. Journal of Applied Polymer Science, 81(1): 47-52.

13.    Manna, A. K., De, P., Tripathy, D., De, S. and Peiffer, D. G. (1999). Bonding between precipitated silica and epoxidized natural rubber in the presence of silane coupling agent. Journal of Applied Polymer Science, 74(2): 389-398.

14.    Teh, P., Mohd Ishak, Z., Hashim, A., Karger-Kocsis, J. and Ishiaku, U. (2004). Effects of epoxidized natural rubber as a compatibilizer in melt compounded natural rubber–organoclay nanocomposites. European Polymer Journal, 40(11): 2513-2521.

15.    Ramesan, M., Mathew, G., Kuriakose, B. and Alex, R. (2001). Role of dichlorocarbene modified styrene butadiene rubber in compatibilisation of styrene butadiene rubber and chloroprene rubber blends. European Polymer Journal, 37(4): 719-728.

16.    Surya, I. and Ismail, H. (2016). Alkanolamide as a novel accelerator and vulcanising agent in carbon black-filled polychloroprene rubber compounds. Plastics, Rubber and Composites, 45(7): 287-293.

17.    Polmanteer, K. and Lentz, C. (1975). Reinforcement studies-effect of silica structure on properties and crosslink density. Rubber Chemistry and Technology, 48(5): 795-809.

18.    Surya, I., Ismail, H. and Azura, A. (2015). The effect of alkanolamide loading on properties of carbon black-filled natural rubber (SMR-L), epoxidised natural rubber (ENR), and styrene-butadiene rubber (SBR) compounds. Polymer Testing, 42: 208-214.

19.    Nunes, R., Fonseca, J. and Pereira, M. (2000). Polymer–filler interactions and mechanical properties of a polyurethane elastomer. Polymer Testing, 19(1): 93-103.

 




Previous                    Content                    Next