Malaysian Journal of Analytical Sciences Vol 20 No 3 (2016): 642 - 650

DOI: http://dx.doi.org/10.17576/mjas-2016-2003-25

 

 

 

FABRICATION OF Y-TZP FOR DENTAL CROWNS APPLICATIONS BY COMBINING SLIP CASTING AND COLD ISOSTATIC PRESSING

 

(Pembangunan Y-TZP untuk Aplikasi Korona Gigi melalui Penggabungan Kaedah Penuangan Buburan dan Penekanan Isostatik Sejuk)

 

Chin Chuin Hao1, Andanastuti Muchtar1,2*, Che Husna Azhari1, Masfueh Razali3, Mohamed Aboras1

 

1Department of Mechanical and Materials Engineering, Faculty of Engineering and Built Environment

2Fuel Cell Institute, Universiti Kebangsaan Malaysia

Universiti Kebangsaan Malaysia, 43600 UKM Bangi, Selangor, Malaysia.

3Periodontology Department, Faculty of Dentistry,

Universiti Kebangsaan Malaysia, Jalan Raja Muda Abdul Aziz, 50300 Kuala Lumpur, Malaysia.

 

*Corresponding author: muchtar@ukm.edu.my

 

 

Received: 5 February 2016; Accepted: 22 April 2016

 

 

Abstract

Yttria-stabilized tetragonal zirconia polycrystalline (Y-TZP) is a popular material for dental restoration because of its outstanding mechanical properties and biocompatibility. Cold isostatic pressing (CIP) and slip casting are among several consolidation methods for Y-TZP. These methods produce Y-TZP with high mechanical properties. This study aims to enhance the mechanical properties of Y-TZP by combining slip casting and CIP. Y-TZP samples were fabricated using CIP, slip casting, and their combination. Subsequently, the green bodies of the samples were sintered at 1600 °C. Their mechanical properties (density and hardness) were tested and their microstructures were scrutinized under a scanning electron microscope. Compared with the other two methods, the combined method significantly improved the mechanical properties of Y-TZP. In addition, the combined method also produced a compact and homogeneous microstructure. Therefore, the combination of slip casting and CIP is recommended in the production of Y-TZP with high mechanical properties for dental crown applications.

 

Keywords:  cold isostatic pressing, slip casting, colloidal processing

 

Abstrak

Polikristal tetragon zirkonia yang distabilkan dengan yttria (Y-TZP) merupakan bahan restorasi pergigian yang popular disebabkan sifat mekanik dan bioserasi yang baik. Kaedah penekanan isostatik sejuk (CIP) dan penuangan buburan adalah kaedah pengukuhan yang lazim digunakan untuk Y-TZP. Kedua-dua kaedah ini berupaya menghasilkan Y-TZP yang bersifat mekanik tinggi. Kajian ini bertujuan meningkatkan sifat mekanik Y-TZP melalui gabungan penuangan buburan dan CIP. Sampel Y-TZP dihasilkan melalui kaedah penuangan buburan, CIP dan gabungan kedua-dua kaedah tersebut. Seterusnya, jasad anum yang terhasil disinter pada suhu 1600 ˚C. Sifat mekanik sampel Y-TZP (ketumpatan dan kekerasan) diuji dan mikrostruktur juga diteliti di bawah mikroskop elektron imbasan. Kaedah gabungan didapati meningkatkan sifat mekanik Y-TZP dengan ketara. Selain itu, mikrostruktur yang padat dan homogen juga diperolehi. Justeru, gabungan kaedah penuangan buburan dan CIP dicadangkan untuk penghasilan Y-TZP yang bersifat mekanik tinggi dalam aplikasi korona gigi.

 

Kata kunci:  penekanan isostatik sejuk, penuangan buburan, pemprosesan berkoloid

 

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